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Fishinsin station
04-20-2012, 11:54 PM
48' pipe, 40 feet long, with flange and 6 24" 45 degree laterals, the 24" got flanges added but i dont have a picture of that
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo2-6.jpg

http://i1051.photobucket.com/albums/s425/Miles_Smith/photo3-5.jpg

http://i1051.photobucket.com/albums/s425/Miles_Smith/photo4-4.jpg

some weld i put on the doubler plates for the laterals,
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo5-2.jpg

24x30 reducer, with 8" nozel
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo1-8.jpg

16 on 36,
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo2-8.jpg

http://i1051.photobucket.com/albums/s425/Miles_Smith/photo3-7.jpg

http://i1051.photobucket.com/albums/s425/Miles_Smith/photo4-6.jpg

massive 40' pipe rack, for feild install
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo5-3.jpg


http://i1051.photobucket.com/albums/s425/Miles_Smith/photo3-6.jpg

Gamble
04-21-2012, 01:06 AM
That sure is an interesting job! Was that all stick welded in pic4? Mig in pic 8, I'm assuming?

Fishinsin station
04-21-2012, 01:08 AM
All mig..

Martini
04-21-2012, 02:13 PM
Fishinsin: Nice work on some big pipe. When you saw mig, are you running barewire or dualshield FCAW? I work in a boiler shop and we run a lot of dualshield but little to no hardwire. What sort of inspection is done on that type or work, xray i presume? beautiful work man!

Fishinsin station
04-21-2012, 03:56 PM
It's all pulse, .045 wire, there's a butt weld on the 48" that got a ut the rest of the joints had a visual inspection

Fishinsin station
04-21-2012, 04:11 PM
http://i1051.photobucket.com/albums/s425/Miles_Smith/photo-5.jpg

BD1
04-21-2012, 04:17 PM
POST #6 is my favorite. Awesome craftsmanship ! That's why we get the big bucks ! :drinkup:

Bistineau
04-21-2012, 08:09 PM
When I saw the first sentence in the post I thought it would be some REALLY MASSIVE PIPE, 48 feet, WOW. But I guess it was a typo. Nice work on all of what you showed. Does this have to fit in a precise place, or will other pipe be added to it in the field after these pieces are installed? I would hate to know I had to make it where ALL the flanges bolted right up on the first try to an existing system. What is going to be going thru this line?

MarkNotMarc
04-22-2012, 12:18 AM
Really nice work, welds look 1st class!

I like the fume exhaust you have on the swing out arm in your shop - does it get used very often or too much trouble?

I am curious about orienting the flange plates as well, do you put a level across what looks like magnetic studs coming out of a couple bolt holes? What kind of tolerance do you have to hold for orienting those flanges.

Nice work, thanks for sharing.

Fishinsin station
04-22-2012, 12:46 AM
The swing arms setup with pneumatic brakes and swings out to about 40 feet, has the smoke eater, power for grinders, has the wire feed unit setup with .035 and .045 wire and a water cooler, also has a tig setup, it gets used all the time, the owner of the company has put a lot of thought into the shop

Those are two hole pins to orient the flanges, I believe there's something like 2 degrees between flanges,

weldbead
04-22-2012, 10:14 AM
i am blown away to see all the connections fishmouthed, am used to specs requiring welodolets or tees. what is the pressure in this system?this looks like a pump header?

MikeGyver
04-23-2012, 04:31 AM
Looks good. Makes me miss doing pipe... ok I'm over it now :D