Anybody ever stick weld aluminum? Any pointers if you have? I met a guy that retired from our local power co. He's about 70 years old and started there out of high school. Anyway, he said that when he was an apprentice at one of the power plant's they made everybody build 3 foot square boxes out of 1/8 inch aluminum sheets and stick weld them together. He didn't remember much more about it like welder settings and rod used. I would like to fool around one weekend trying it but thought I may save myself some aggravation if anybody here can get me started down a good path on this.