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Old 06-08-2007, 04:21 PM
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Some crap welds on a bucket

My customer wanted a "stone sifter" for his bobcat. A new one is about $1600.00. He asked me if I could convert an old bucket. I said Sure! First he wanted 2.5" spacing between the bars. I cut out one section and put in one bar. Looked way too big for me, so a phone call and we agreed on 1.5". Stock is 1/2" X 1" hot rolled. I cut the bottom out leaving the two strengtheners in place along with the cutting edge. There is 80 feet of steel in this bucket.

First I put the bars in and welded with the mig gun pointed down going up hill. Welds were terrible. No wet edges, bulged in the middle. Embaressing, so out came the gouge and away went the crap welds.
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Old 06-08-2007, 04:24 PM
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Re: Some crap welds on a bucket

Then I used the mig gun from underneeth and went up with the gun pointed up. Space was limited, so it was not easy.

.045 wire, 150 ipm, 19 volts give or take. Co2 gas.
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Old 06-08-2007, 04:25 PM
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Here is the finished product

I stood the bucket on end and finished all the welds flat because I was not going to sit under it and weld.
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Old 06-08-2007, 04:34 PM
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Re: Some crap welds on a bucket

Any reason why you didnt clean the metal before?

I´m looking for what sifter means 8S

but looks nice and heavy
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Old 06-08-2007, 04:37 PM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by elvergon
Any reason why you didnt clean the metal before?

I´m looking for what sifter means 8S

but looks nice and heavy
I did clean the metal before I welded, but not the whole bucket.

Sifter is get the stones out of the topsoil.

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Old 06-08-2007, 04:49 PM
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Re: Some crap welds on a bucket

Great conversion David - so how much did he save?
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Old 06-08-2007, 05:23 PM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by MicroZone
Great conversion David - so how much did he save?
About a thousand dollars, give or take.

David
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Old 06-08-2007, 06:21 PM
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Re: Some crap welds on a bucket

Screw the Bobcat..
That would make an awesome grill..

...zap!
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Old 06-08-2007, 06:30 PM
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Hmmm

Never thought of it that way.

Musta made 10 of em. 2 more by July 7th. I just happen to have some of that 1/2" X 1" left. I also bought 80 feet of 1/4" round stock.

David
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Old 06-08-2007, 06:31 PM
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Re: Some crap welds on a bucket

i agree with ZAP, make him a cover piece for it and voila, they can grill during lunch.
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Old 06-08-2007, 08:08 PM
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Re: Some crap welds on a bucket

good looking conversion there , when you make your own equipment you save heaps which means more income at end of the day
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Old 06-08-2007, 08:29 PM
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Re: Some crap welds on a bucket

good looking work dave
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Old 06-09-2007, 11:19 AM
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Re: Some crap welds on a bucket

Very nice work, how long did that take you.

David R, in order to make a grill it doesnt have to be stainless for sanitary reasons does it?
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Old 06-09-2007, 11:41 AM
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Re: Some crap welds on a bucket

Quote:
in order to make a grill it doesnt have to be stainless for sanitary reasons does it?
No not at all..
I've made many firepit grates over the yrs..
You can use any steel but I've found that hot rolled works the best...
Many commercial Grills are made of cast iron..

Stainless will bend and twist with all the heat/cool cycles..

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Old 06-09-2007, 04:24 PM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by zapster
Screw the Bobcat..
That would make an awesome grill..

...zap!
Get out of my head Zap, I thought the same thing the second I saw the pic.
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Old 06-09-2007, 04:26 PM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by redhatman
Very nice work, how long did that take you.

David R, in order to make a grill it doesnt have to be stainless for sanitary reasons does it?
The heat off a good bed of coals will kill any bacteria long before they think of coming near you. Number 4 rebar makes nice grills.
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Old 06-10-2007, 09:27 AM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by zapster
Screw the Bobcat..
That would make an awesome grill..

...zap!
Now that would be a machine to take to a job site!


Just scoop up a cow and hold it over the coals!!
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Old 06-10-2007, 10:14 AM
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Re: Some crap welds on a bucket

Quote:
Originally Posted by TozziWelding
The heat off a good bed of coals will kill any bacteria long before they think of coming near you. Number 4 rebar makes nice grills.
Ya, but rust is the main concern. Just wire wheel it every once in a while and coat with vegetable oil before and after use. Voila!

btw, #4 rebar would leave some sweet grill marks!

Would make a badass grill if you used some of this STAINLESS REBAR



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Old 06-11-2007, 04:20 PM
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Re: Some crap welds on a bucket

Ok, gotta ask. What do you use stainless rebar for? I'm going to guess nuclear powerplant or some sort of chemical plant.
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Old 06-11-2007, 04:51 PM
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Re: Some crap welds on a bucket

patios
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Old 06-12-2007, 11:21 AM
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Re: Some crap welds on a bucket

Thanks for the info guys, maybe that will be a future project of mine. Some sort of grill or smoking pit.

You guys mention rebar and hot rolled steel. What about Cold Rolled?
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