#1  
Old 01-09-2008, 03:45 PM
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zapster zapster is offline
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More Boring Welding..

This time it's Aluminum!!

Roller in the positioner..
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This is where the bearing was spinning and banging everything out of shape..
And it's pretty dirty too..
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What do we do with dirty Aluminum?
Acetone and a stainless brush..
All clean now..
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And all welded back up..
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180 amps..
Gas mix..
3/32" Red End..
1/16"4043 filler..
45 mins..


It will be machined tomorrow..
Got lots of welding to do today..

I get all the fun jobs..

...zap!
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  #2  
Old 01-09-2008, 10:19 PM
Jasondt2001 Jasondt2001 is offline
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Re: More Boring Welding..

You're not kidding about the fun jobs.. that looked like a royal pain in the ***. How long did that take? Looks great!!
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Old 01-09-2008, 10:37 PM
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Re: More Boring Welding..

very nice!
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Old 01-09-2008, 11:39 PM
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Re: More Boring Welding..

Nice job. I like your end roller device, I'm going to have to remember that one. Is 3/32" filler to big to use? It would seem you would have to really shove that 1/16" in at high rate to get that much build up. You seem like you get quite a bit of those shaft jobs. What kind of uses are they for?
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Old 01-10-2008, 12:33 AM
Go1lum Go1lum is offline
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Re: More Boring Welding..

Why did you pick a weave over running stringers?
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Old 01-10-2008, 02:51 PM
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Re: More Boring Welding..

Welds look great. I envy your skill.
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Old 01-10-2008, 03:13 PM
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Re: More Boring Welding..

Quote:
Originally Posted by jtrapper
Nice job. I like your end roller device, I'm going to have to remember that one. Is 3/32" filler to big to use? It would seem you would have to really shove that 1/16" in at high rate to get that much build up. You seem like you get quite a bit of those shaft jobs. What kind of uses are they for?

3/32 would work but its better to use small wire to get into "tight" places along with the torch and your hand in there at the same time..

These are usually rubber covered after and then used in material handling..

...zap!
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I have figured out that keeping everyone happy is nearly impossible but pissing people off is easy and fun.
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  #8  
Old 01-10-2008, 03:15 PM
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Re: More Boring Welding..

Quote:
Originally Posted by Go1lum
Why did you pick a weave over running stringers?

It is a stringer!
Its just not straight...

Honestly?
Because you can cover twice the area in the same time it takes to run 1 stringer pass..

Me fast..


...zap!
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  #9  
Old 01-10-2008, 04:45 PM
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Re: More Boring Welding..

s##t zap you nailed that one, beautiful beads .
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Old 01-14-2008, 11:42 AM
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Re: More Boring Welding..

Boring? Your aluminum welding is never boring Zap - just your humour
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Old 01-14-2008, 04:38 PM
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Re: More Boring Welding..

Looks awesome as usual.

David
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Old 01-14-2008, 08:13 PM
scubaholic scubaholic is offline
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Re: More Boring Welding..

sad thing is itll all be gone tommorrow and nobody will ever know how pretty it was
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