#1  
Old 03-08-2010, 04:27 PM
groho groho is offline
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Posts: 15
welding technique question

Doing some sheetmetal work on an old mustang. Learned allot about heating, warping, blow-thru, etc. I've gotten better, especially my confidence level, but there's one area that I find troublesome; butt welds. Both sides of the sheetmetal has a tendancy to pull up through shrinking and contraction after it cools. My welding is good, good penatration, minimal heat zone, but like clockwork the two pieces will warp just a little immediately adjacent the weld. Often, I can't get behind the pieces to provide support or an opposing weld to anticipate shrinking. I recently set a door gap on a quarter panel with a relief cut, welded, ground, looked great! Then...... Sure, less than a 1/16" of bondo will cover the prob, but how do you prevent it in the beginning?
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  #2  
Old 03-08-2010, 06:13 PM
steelman05 steelman05 is offline
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Join Date: Mar 2010
Location: Mississauga
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Re: welding technique question

If you are using mig, slow down and stagger your weld. instead of doing a long pass, do small tack about 1/4 inch and not allow the metal to get to hot.
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Old 03-08-2010, 06:30 PM
Metarinka Metarinka is offline
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Location: MI, CA,PA ( I move around)
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Re: welding technique question

high localized heat input, skip welding and tacking can help. So can back welding. The other big thing is preheating the whole area so there's no significant difference in temperature.
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