Hi there. This is my first post on this forum and I thought I'd post a brief introduction here before I get to my question asking
I'm 27, live in Melbourne, Australia and work as an Auto Electrician/Installer. Messing around with cars has been a hobby of mine since I was 18. Recently I bought an inverter TIG welder to use for my automotive projects. I have just used the TIG to weld up a new dump pipe and some mild steel intercooler pipe for my new turbo setup. I'm pretty happy with it considering it was my first effort. I find TIG welding very enjoyable and have already picked up some good tips from searching these forums.
Welding steel was fairly straight forward and after reading some tips on here and looking at education section of the Miller site I was able to do it well enough to make the dump pipe etc. However only the 'hot' side (turbo outlet) of the intercooler pipe is made from 2.5" mild steel tube. The intake side is made from 3" aluminium tube with each section joined with silicon joiners and bolt clamps. I want to weld all of these sections together to make it look a bit prettier.
I've tried welding on some scrap pipe but obviously I'm doing something wrong. The electrode burnt back into the cup pretty much straight away and the arc was all over the place. I was able to join the metal but the weld was very wide and ugly and looked like it was sitting on top of the pipe. The pipe is 1.6mm thick (1/16)....we use the metric system lol. I had the machine hooked up to the foot pedal, no pulse, freq was at 100hz, 1/16 thoirated tungsten ground to a point, 1/16 filler wire (4043 I think), pure argon at 15L/min, penetration/cleaning set to 50% and I cleaned all the joins with a stainless steel brush prior to welding.
Can someone tell me where I'm going wrong or what the correct machine settings should be?
thanks!
Welding steel was fairly straight forward and after reading some tips on here and looking at education section of the Miller site I was able to do it well enough to make the dump pipe etc. However only the 'hot' side (turbo outlet) of the intercooler pipe is made from 2.5" mild steel tube. The intake side is made from 3" aluminium tube with each section joined with silicon joiners and bolt clamps. I want to weld all of these sections together to make it look a bit prettier.
I've tried welding on some scrap pipe but obviously I'm doing something wrong. The electrode burnt back into the cup pretty much straight away and the arc was all over the place. I was able to join the metal but the weld was very wide and ugly and looked like it was sitting on top of the pipe. The pipe is 1.6mm thick (1/16)....we use the metric system lol. I had the machine hooked up to the foot pedal, no pulse, freq was at 100hz, 1/16 thoirated tungsten ground to a point, 1/16 filler wire (4043 I think), pure argon at 15L/min, penetration/cleaning set to 50% and I cleaned all the joins with a stainless steel brush prior to welding.
Can someone tell me where I'm going wrong or what the correct machine settings should be?
thanks!