Have you read this thread, it has some discussion on this subject.
http://weldingweb.com/showthread.php?t=44935
Based on experience with 2% Thoriated, I would happily use it, but if I was going to do alot of AC Aluminum I would go with 2% Lanthanated.
I don't know if you are referring to myself pulser, I have definitely read that thread. In fact, I posted a few times in it. I have seen that video several times and I have used it for reference. I guess I want more information.
I am borrowing a friends inverter machine for a little while as he will be out of town, I've wanted to use one and get some understanding of how inverters work and what works best in them.
Yesterday I ordered samples of every kind I could from that diamondground website.
turbocad6, I don't know if balling is really ideal on inverter based machines, I could be mistaken but I believe I have read that it's important and of great use to keep a tip, truncated or otherwise, on a tungsten electrode when welding on inverter based machines. I know that some say that a balled tip is good for welding on a transformer machine, but I think when it comes to arc starting and arc stability that a tip is, probably, better than a ball.
I have both thoriated and zirconiated tungsten. I didn't do anything special to measure what I saw or I may not even have stayed within the ideal welding amps, I think I was a bit over 100 and these were 1/16ths. The zirconiated seemed to form a tiny ball on the end of the tungsten but otherwise it seemed to hold the tip, I didn't try repeatedly to restart the arc on zirconiated, but I was going to start an arc as I normally do. I hold the torch up a bit, and tap the peddle to get some gas flowing, it was at least an inch off the aluminum and the high frequency arc was getting to the material like a tiny bolt of lightning. I thought that was interesting, this would imply that arc starting is very good with this, I am sure I did the same thing with thoriated as I always do this before striking any arcs but I didn't see the event with it. Thoriated seemed to form a bunch of bumps all over the tip, it wasn't exactly as extreme as when using red on a transformer machine, but I certainly saw a degradation of the entire tip.
I would have put zirconiated but I didn't for two reasons, the first one is, I have zirconiated so I wasn't sure if I needed outside opinion on it. The second reason is I had hit the limit on pole articles, 5. In retrospect I could have removed 1.5 lanthanated and put zirconiated in it's place, oh well. Thanks for the replies guys. I've come across a lot of threads that seemed a bit intimidating to put my thoughts into, but I really wish that there wasn't some sort of fear like that, I am sure others have felt it before. If you have something to add beyond a vote, I'd love to hear it and I am sure others would appreciate the information sharing as well.
I wish there was some sort of empirical chart on specific findings for these types of things. Maybe I have seen this and am simply over looking it. That video made by the welding tips and tricks is the closest thing I have ever seen to any sort of study or findings on this subject. I am considering trying to assemble a similar experiment but two things seem to stick out in my mind as to reasons not to. The first one is that I lack the ability to perfectly repeat tip preperation, I don't own anything other than the more basic tools such as an angle grinder, hook and loop sander and 'chemsharp'. Second, of my experiments shared, all seem to have been frowned upon. I feel that many can easily scoff off my perspectives as skepticism and a strong imagination. I suppose that is fine and reasonable, but the reason I enjoy the sharing of knowledge opposes the idea that some form of study can be deflected by nothing at all.
I guess I will have to wait and see how things pan out once I acquire all of the tungstens I think I would need to perform my own test on this subject. I have come to understand that plenty of this is truly personal preference and that, maybe, it really doesn't matter how the heat gets to the piece, just so long that it does so in the way you want it to.
Sorry for the long post, hah.