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Setting up Mig welder (Lincoln 100 HD)

5.8K views 11 replies 7 participants last post by  4sfed  
#1 ·
I am a novice welder trying to improve my mig welding and making sure my machine (Lincoln 100 HD) is set up correctly. Are different tips used for gas vs gasless welding? Also I saw something on You Tube about using grease for the tip-what is this grease called? Thanks!
 
#5 ·
Good timing. I'm just setting up my new Lincoln 180 and had the same question about the large nosel tip because someone in a video said to use different tips for flux and gas but the machine only comes with one.

Good luck with your welding. I hope to power mine up for the first time tomorrow. After work today I'm picking up scraps from a local fab shop to start my learning/playing.
 
#6 ·
Hi Rick and DC Clamp,

There are different NOZZLES- the nozzle is what surrounds the tip, the Tip is the little copper piece that the wire feeds through and you only need to match the Tip with the size wire.

.023 Tip for .023 wire
.030 Tip for .030 wire
.035 Tip for .035 wire

Although there is a Fluxcore nozzle available it is NOT required to weld with Fluxcore wire- you can use the gas nozzle that came with the machine.

Some folks even run Fluxcore without a nozzle but your Tip will get pretty buggered up with spatter.

Fluxcore Nozzle:
Image


Shielding Gas Nozzle:
Image
 
#10 ·
Drive wheel for flux core is knurled although I've had no feeding issues with the V groove which is standard for solid wire. The risk with V groove drive rolls with flux core is crushing the wire if you tighten it too much. If my machine had a longer whip, I'de be more concerned about it.

Make sure the drive roll is sized for the wire though. Should be stamped on the side of it.
 
#12 ·
You can't feed .025 wire with .035 rolls. They won't grip the wire no matter how tightly you adjust them. Many feed rolls have two grooves in them ... not sure about your Lincoln. They will be marked on the side. For .025 wire, turn them with the 25 (or 23) facing out.