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Inexpensive covers for Welders

6.2K views 9 replies 10 participants last post by  Rory Bellows  
#1 ·
Guys, I have a MIG rig on a cart with plasma cutter underneath, and cable holders on the sides. My garage shop has a lot of traffic; translate that to dirt. I wanted to cover the units but could not see spending $45-65 for individual covers, and wanted to cover the whole thing but be able to yank it off to use without a lot of hassles. I used big trash bag for a while but it was always getting snagged and static made it a booger to put back over welder cart .... Wife and I were in Walmart and spotted the BBQ covers - found one that fits mine perfectly; not heavy but not light enough static is a pain, and it works purdy darned good. See pix. Oh - and it was only $14 to cover the whole gig. Has Weber written on one side but that just reminds me to listen for the dinner bell. It works great.
Hope this works for you.
 

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#6 ·
If someone in the family has a sewing machine, it's easy to make one from an old quilted blanket or moving blanket. Best part besides price is that it's breathable. Let's moisture out so less likely to have issues with corrosion and rust.
 
#7 ·
I used to sew quite a few custom covers for equipment when I worked at a parachute loft. We used all sorts of material from truck tarp material called RT to rip stop canopy nylon. Dust covers for equipment stored indoors was rip stop because it is light tough and tear resistant. The tarp material for outdoor use (heavy and got stiff when cold) because it is water proof.

Problem with quilted materials is they hold moisture in close proximity to the covered item (humidity) and the Tarp materials required venting to allow air circulation under the cover to prevent condensation. The rip stop did as well to a certain extent but the porosity helped. Rip stop is subject to UV degradation however so exposure to sunlight and welder flash for extended periods of time would rot it.

Cotton duck material is available at most fabric shops for little money and offers decent durability and is easy to work with on a house hold sewing machine. Lining the cover with either rip stop or taffeta will prevent dust scratching from dragging the material on and off (aircraft wing covers and ****pit covers).

Leave to covers loose around the bottom to promote air circulation and add vents if needed to prevent mildew and corrosion problems on items stored for extended periods (hard learned lessons from boat covers).

Just something to think about.
 
#8 ·
A nice canvas cover for my Lincoln TIG 225 came with the package "deal" but I know it added about $65 to the price. I love the cover so much I wanted to buy the factory cover for my Millermatic 212 but the cheapest I can find is $125 for it so right now I have cardboard covering it :).