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Magnetic ground clamps

15K views 17 replies 16 participants last post by  kald  
#1 ·
I did a search but didnt find anything on it. I was at Airgas the other day and saw some magnetic ground clamps. They seem like they would cause a ton of arc blow? Anyone use one?
 
#2 ·
at my lws they are not cheap.. i have had magnetic rightangle tools designed to facilitate fitup cause such bad interference with a 6010 arc that i could not get a usable tack, and have had to move them further from the arc, costing time and i said a bad word, a few times... i would much prefer to hold the clamp to the work momentarily so i can tack something to the work so i can attach the clamp than to add magnetic issues..of course on some code work you might not wanna tack anything...lol...
 
#4 ·
I have used Magnetic ground clamps for years.

Started out with the large round magnet with the spring loaded brass pin, now use a small electromagnet that I activate with a quarter turn of the knob.

Both work equally well, but I prefer the electomagnet as it is much easier to setup, and much less succeptable to leaving arc marks if someone contacts the ground while you are welding.

I do not pipeline, but several of my associates that do, use homemade magnetic "Grasshoppers" all the time.

As for the magnetic welding fixtures, I am sure that good, high quality ones, and the use of common sense, should yield good results.... For myself, I don't use gimmicks, I was taught to fabricate the right way, and don't need a crutch to get consistent, repeatable results.
 
#6 ·
I use the round ones when working with tubing, when I don't care to take the time to clamp a piece of flat to the tubing for a lead, or it's impossible to clamp something to the tubing (as in the case of round tubing). I never noticed any increase in arc blow though.

Only time I experience arc blow seems to be when welding on something that has multiple intersections of different members. Complex joints or intersections. I don't work with used pipe so I've never, luckily, had the issue of magnetized steel.

If you want to experiment with magnetic "grounds", cheap ones can be found at Harbor Freight. Only word of caution is.........make sure the cable lead clamp doesn't lift the brass button off of the steel and cause an "open". Laying the ground clamp flat as possible, or supporting it so it doesn't put stress on the attachment is pretty crucial.
 
#11 ·
As for the magnetic welding fixtures, I am sure that good, high quality ones, and the use of common sense, should yield good results.... For myself, I don't use gimmicks, I was taught to fabricate the right way, and don't need a crutch to get consistent, repeatable results.
I have to agree, I've never been a fan of those fixture magnets.
Have you guys seen the little tab holder magnet thingy? How hard is it to hold a tab to a pipe for crissakes?!

I've used mag grounds, they work great, until some doughhead kicks your ground cable while you are mid-weld. Blew it right apart when it arced..
 
#12 ·
Sawyer MFG makes a great magnetic ground clamp called a grasshopper it works on every size pipe from 3" to on up flat plate and even will go inside of 6" and up, strong 1 1/4 magnets that swivel and quick adjust head bolt, I have been welding pipe on the line for 22 years this is the best ground clamp I have ever seen no bungee cords or ratchet straps set it down and weld, no more bead hands yelling at the ground man.
 
#17 ·
I bought a 10 dollar magnetic ground clamp today at Pepboys it was a cheap Vaper one and used it on a trailer project today it worked okay it did leave some arc strikes on the metal it was grounded to but other than that it was alright. I would advice you don't use it on something that is appearance critical such as stainless or art projects also keep a nice clean area to ground to and make sure the connection is tight.