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Hardfacing oxy/acetylene

12K views 15 replies 7 participants last post by  jad285  
#1 ·
Does anyone have experience with Co1 or Co6 hardfacing? When torch brazing these alloys, does one use some sort of flux (like with general brazing). Borax perhaps? Very difficult to find people with experience at the local welding shops.
 
#3 ·
I have used some Stoody products but not those and I wouldn't remember all the details offhand; in any case, I'd suggest going to the manufacturer to get the best information. For example, for Stoodite 1, this is what the sales literature says:

http://www.thermadyne.com/IM_Uploads/DocLib_33_Coe001.pdf

"DESCRIPTION
Stoodite® 1 is the highest hardness standard Stoodite® alloy in the group of cobalt alloys used for elevated temperature abrasive wear associated with corrosion. Deposits of this alloy have a large volume of chromium carbides that impart outstanding abrasive wear resistance. The addition of tungsten enhances high temperature hardness and matrix..."

This is followed by lots of other data.


To get other technical information, pick from this list:

http://www.thermadyne.com/stoody/re...er/literature?task=&option=com_doclib&searchword=&dispBrand=Stoody&categoryID=2
 
#5 ·
It is my understanding that most hardfacing materials don't lay well, and that is the way that it is meant to be. You don't want to dilute the filler metal too much or you lose the hardness properties.

Maybe pictures of the results would be beneficial.
 
#6 ·
I have used quite a bit of the stoodite 12 and stellite 12, which are pretty much the same thing. You don't use any flux with them. These bare rods don't flow freely, and as a result, the beads can be stacked very nicely when building up worn edges. I found that TIG welding offers a lot more control than oxyacetylene. Preheating and slow cooling are important to minimize stress cracking. You can stick weld as well if you want a thinner overlay, but you don't obtain the same degree of hardness with the first pass, and the coated rods are also more expensive. I have used the bare rods as large as 1/4", and with practice, you can apply it very evenly, especially when using TIG.
 
#7 ·
Both the cobalt and nickel/chrome hardfacing alloys are sluggish. Most people starting out in this do better with the torch. With tig it's easier to mix alloy with parent metal if your not careful.

You can get pretty specific instructions by calling the maker. It's also wise to talk to the maker about what your doing with it, about 20-25 years ago a lot of stuff that was done with Stellite1&6 for years changed to Nickle/Chrome/Boron (similar price but safer/easier and lasted longer on things like extruder screws).

Good Luck

Matt
 
#9 ·
If you are wanting a thin overlay, thermal spray welding is what I find to work the best. If you have enough work to justify purchasing a spray torch, they can be quite versatile, not just for hardfacing. Like Matt said, stellite gas welding rods aren't used much these days, and depemding on your application, there are harder products out there.
 
#10 ·
When I was still riding short track (Motorcycle) I had a hot shoe that was made by a guy named Ken Maley (dead now ) and Ken was the Hot Shoe man for years....The guy was awesome at applying hard facing with a torch.....He would do it for you at the
track....I remember watching him apply the hardfacing rod (Bars like solder) was an art that not too many people could do.....

http://www.flattrack.com/index.php?option=com_fireboard&Itemid=46&func=view&id=95083&catid=34