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Thread: Welding/Machine Shop Floor Question

  1. #1
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    Welding/Machine Shop Floor Question

    Got my shop building built, getting ready to add power and am looking at how to finish the concrete floor. I am looking for thoughts and ideas.

    This is just a hobby shop I will use as a small machining area, a welding/metalworking area, and woodworking. I plan to keep the welding and metal forming away from the woodworking area.

    I don't know if epoxy or Racedeck tile make sense for the welding, and the machining area, welding especially. I would imagine that the sparks would burn right through, and the machining chips would embed themselves. The floor is a finished, but not slick concrete slab.

    What do you guys think?

    Steve in Central TX

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  2. #2
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    Re: Welding/Machine Shop Floor Question

    Epoxy is nice we have it in our barns break room/ office. If you slide things it will scratch. Saw a polished concrete floor that was nice. smooth but not too slippery. Tiles are ok but porcilan chips or breaks and rubber would burn.
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  3. #3
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    Re: Welding/Machine Shop Floor Question

    tile will be no goood!!! polished concrete all the way!!!!

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    Re: Welding/Machine Shop Floor Question

    I have an epoxy finished floor with lots of burn marks and spots from arc welding. The finish on my floor does not stand up to the stuff that falls from the arc welding I do.
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  5. #5
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    Re: Welding/Machine Shop Floor Question

    Just smooth concrete.

    Just like aircraft hangers.
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  6. #6
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    Re: Welding/Machine Shop Floor Question

    I agree. Some things are prettier, but nothing is better than concrete.

  7. #7
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    Re: Welding/Machine Shop Floor Question

    Dude, smooth or polished concrete.
    You'll be sorry if you do anything else.....
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    Re: Welding/Machine Shop Floor Question

    Polished concrete is way good. Smoother and easier to move stuff around on. The polished floor is also easier to clean dry and liquid messes too. Seems like polished floors are more level and true too, but I dont have any proof to support that observation. Any way if you have dirt and your pouring, get it polished and call it good.
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  9. #9
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    Re: Welding/Machine Shop Floor Question

    I would put something on the floor in the machine area. Its nice to have a softer floor in case you drop a machined part, concrete will damage them where as a rubber floor wont. I once saw a train yard machine shop floor that was made of 4x4 and 4x6 blocks about 12" long that were stood on end and set in sand to make a 12" thick solid wood floor. After over 100years this floor still looked good almost like brick but it wouldnt damage the large gears they would machine in there.

  10. #10
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    Re: Welding/Machine Shop Floor Question

    I would also recommend seperating the machine area from the welding/metalworking area. Grinding dust and welding dust are very abrasive and will eat up the ways on your machines

  11. #11
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    Re: Welding/Machine Shop Floor Question

    I have always liked an oil and paint stained floor, more natural (and easy to do). I have not forund any epoxy or coating that will last against weld splatter and heat in a welding area.

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    Re: Welding/Machine Shop Floor Question

    My sister company just moved into a new facility. They did one hell of a T.I. on the building before they moved in. one of the things they did was epoxy coat the floors. well after 6 months their nice black floor looks like hell. pretty beat up and pop marked.
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    Re: Welding/Machine Shop Floor Question

    stevewm - The SR-71 was built on the smoothest and most polished of
    slabs. Why is your concrete anything less; what would Kelly say ? Opus
    Last edited by OPUS FERRO; 06-04-2011 at 01:56 AM. Reason: continuity

  14. #14
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    Re: Welding/Machine Shop Floor Question

    Kemiko concrete stain. Inexpensive and makes your floor look like expensive marble. Doesn't protect at all, just makes it look good.
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  15. #15
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    Re: Welding/Machine Shop Floor Question

    Thanks for the replies, guys.

    Probably makes the most sense to put the metal operations outside the woodworking and machining areas and put mats around the lathe and grinder. I "might" go with epoxy in the enclosed part of the shop area but the idea of just plain old concrete sure appeals, too. I see lots of steel buildings around here that are so pretty inside that the owners leave the tractors and other machinery outside. I mainly want something that is easy to keep clean and so far bare concrete meets that need however.

    I worked in the aircraft developing and manufacturing business and the most unusual floor I saw was at the Pratt&Whitney jet engine plant in East Hartford, Conn in the machine shop area. It was made from 4x4s placed vertically. It was a great floor for the shops because a dropped part would bounce but over the years it was really oil soaked and very difficult to keep clean. A fire would have been like a fire in a coal seam.

    Steve in Central TX

  16. #16
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    Re: Welding/Machine Shop Floor Question

    Beware of epoxy that is too smooth. Our aircraft maintenance hangar floor had to be redone with grit because the slighted moisture made it a slipping hazard.

    I prefer traction to beauty.

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