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Bad review ; Craftsman 3.2hp 60 gallon compressor

16K views 10 replies 8 participants last post by  wroughtiron  
#1 ·
Hi all, i figured i would save anyone a headache and post the review i just wrote on the craftman website. I bought a Craftsman 3.2 hp 60 gallon compressor a week ago to power my hypertherm powermax 380 plasma cutter. Long story short is the thing was spitting oil on the first run.

heres my review;

I was shopping for a compressor and bought this Craftsman 60-gallon 3.3hp on a whim. I bought it impulsively because the price was so great. $540 out the door plus and additional 25% off all the accessories i needed ( pressure regulator, air separator, and fitting kit) , can't beat that, right? Plus it was a craftsman, and i always had a good impression of sears products.

Well i got home and started reading the reviews, which i was horrified to see. I thought about returning the item but decided to press my luck and give it a shot.

The installation was smooth and easy. I installed two-pole 20 amp breakers and ran about 6 ft of #10 wire to a Spa style two pole on/off switch i found at lowes.

Then from there i found an insulated power chord used for dryers in the electrical section at lowes for about $20. I just cut the plug end off and hard wired it to the compressor. It gave it a clean, factory look.

I set The compressor on 3/8" red head anchors . Then used some old rubber mallet heads i cut down, and drilled 3/8" holes down the middle to use as isolator pads. It sucked up the vibration from the compressor just fine.

After making sure the compressor was completely level on both axis i hit the switch and started the compressor up for the break-in period. The manual calls for 30 minutes of continuos use. At about 25 minutes into the process , smoke started billowing out the air outlet. I passed it off as maybe oil being burned from assembly or transport.

I shut the compressor down and continued with my installation. I used 3/8" valves and brass fittings, and 1/2" inch copper lines for the air supply system. To connect the compressor to the air supply i used 3/8" barbed fittings with 3/8" ID -- 5/8" OD high pressure air hose, also found at lowes. I used a craftsman air/water separator, and craftsman pressure regulator.

After my air supply system was all plumbed i turned the compressor on, it ran great. Smooth, fairly quiet, and filled up to the 150psi cut out in a few minutes. I was pleased with the compressor so far. So i decided to try it out.

I hooked up my hypertherm powermax 380 plasma cutter up. It uses 4.5scfm at 60psi. I cut a piece of 3/16" steel plate for about 15-20 seconds no problem. The compressors pressure switch never hit the low cut-in , which i was extremely happy to hear.

This compressor was perfect, It had plenty of volume to run probably every tool i would need. It was quiet, and was a breeze to install.

I then went to power down the compressor, and drain the system air. And thats when i saw my problem. When i went to open the bottom tank drain plug i was greeted by a puddle of oil. Bummer. So literally, the second time the compressor was on/ and the first time it actually got used to power a tool, the compressor was blowing oil. A lot of it!

I really wanted to give this compressor and sears a chance despite all the bad reviews. But this was something i couldn't avoid. I promptly loaded it up in my truck the following morning and brought it to sears for a full return, no questions asked.

So now im staring at a empty void in my garage with a lone air line running the extent of my wall.... I'm going to do my research this time. I did just get a sears catalog in the mail and see that sears carries ingersoll rand and Campbell Hausfield. Good luck compressor shopping!
 
#2 ·
Thanks for posting your review.

After making sure the compressor was completely level on both axis i hit the switch and started the compressor up for the break-in period. The manual calls for 30 minutes of continuos use. At about 25 minutes into the process , smoke started billowing out the air outlet. I passed it off as maybe oil being burned from assembly or transport.
Wow, that's some "break-in" procedure you found in that sears compressor manual. So you vented the tank (or pump's outlet) to atmosphere during this period, so it couldn't build any air pressure while it ran for 30 minutes continuously?

Or, did you somehow set a controlled air bleed off from the tank pressure, to maintain pressure while the pump ran for 30 minutes?
 
#3 ·
It seemed pretty long to me also, but on page 8 in the manual there is a "break-in of the pump" section .

Basically paraphrasing it says to check oil, open pet****, and allow compressor to run for 30 minutes, to break in the internal parts.

I broke in the pump before i plumbed my air delivery, so the air just escaped through the air supply bung. At about 25 minutes into it i noticed my garage was a haze from smoke escaping from the tank.

I havent started shopping for a new compressor yet, I want to be in the same ball park as the craftsman. Single stage, 60 gallon, garage use compressor.
 
#5 ·
Hmmm, sorry to hear of your misfortune. I bought this one from TSC last summer, and Ive done a ton of sandblasting and painting with it, and id buy it again in an instant.

[ame]http://www.youtube.com/watch?v=1EtZ9gfpWHU[/ame]
 
#10 ·
Hmmm, sorry to hear of your misfortune. I bought this one from TSC last summer, and Ive done a ton of sandblasting and painting with it, and id buy it again in an instant.

http://www.youtube.com/watch?v=1EtZ9gfpWHU
I have this same unit. Sometimes it's not quite enough to keep up with my 1/2hp die grinder (when I'm cutting for 20 minutes, etc). Other than that, it's been spectacular for several years now.

The "no air pressure" break in procedure sounds suspect to me.

A piston ring needs to be loaded (with gas pressure) behind it during break-in, to fully press the ring outwards against the cylinder wall, for proper break in. The following link explains in more detail for internal combustion engines, but I would think the same principles would apply to a piston type air pump:
http://www.mototuneusa.com/break_in_secrets.htm

I do wonder if you had just broken it in with pressure behind the rings, if the oil consumption could have been avoided.
The CH compressor above said to do the same break in procedure. I stuck an air fitting in the hose connector (no hose or tool) and let it run. At the end of 30 minutes it had made about 30 psi in the tank (I figured an open hose fitting would be enough of a "leak", guess not). Mine hasn't missed a beat. I filled it with mobile 1 before breaking it in, changed it after an hour or so and again in a couple weeks. Same oil has now been in it for 2 years and it's still gold and the oil level hasn't moved in the window.
 
#7 ·
The "no air pressure" break in procedure sounds suspect to me.

A piston ring needs to be loaded (with gas pressure) behind it during break-in, to fully press the ring outwards against the cylinder wall, for proper break in. The following link explains in more detail for internal combustion engines, but I would think the same principles would apply to a piston type air pump:
http://www.mototuneusa.com/break_in_secrets.htm

I do wonder if you had just broken it in with pressure behind the rings, if the oil consumption could have been avoided.
 
#8 ·
That makes sense , its quite possible jakeru. I noticed when shutting down the compressor there was some sort of pressure build up even with the supply open, im not sure what kind of backpressure the vessel was actually getting. But you make a good point.
Although ,
The oil issue is an all too common problem with the newer craftsman compressors, after the problem occurred i looked into it, and there were too many to count reviews of guys having the same problem. Right out the gate, the first week, month, year ect..

I have already returned the compressor with a full return so its yesterdays news, i was just giving anyone else a heads up before they considered buying one. I did a search of this site and didn't find much on the craftsman compressor ( after i read the bad reviews, and before my compressor actually ate the dust )

Thanks for the recommendation lanse , ill look into that one! Brucer, it's oiled. I was pretty sure i was going to be safe buying craftsman also, but unfortunately that wasn't the case.
 
#9 ·
Craftsman "used" to make good tools, power or not. I have to say in the last 10 or so years, I had lost ALL faith in anything they build. I even had a riding mower that usually took about $200-$300 a year to keep working. Lol
I had a Sanborn Black Max for over 20 years that never gave me ANY trouble at all, until the day the electric motor started puffing smoke and erupted into a fireball. I paint cars so I have to have a compressor at all times, so in a pinch, I ran down to Lowes and picked up a Kobalt for around $450. Threw it in and it has been exactly what I expected it to be (NOT A BLACK MAX). I'm just happy they have a good warranty. I have already replaced the headgasket set once in the year and a half I have had it. Not too bad considering the work I put to it each week.
Customer service was good from them. Called them on a Monday, the gaskets were rushed to me on Wed. Took me about 15 minutes to re-do it. They told me where I could take it for them to service it under warranty, but it was too simple for me to go through that kind of hassle.
Do I expect any more problems out of it? Eventually. Not too concerned though. Seems to be holding up just fine for now.
 
#11 ·
Well this is my first post here, I had just bought a CH 26 gallon 3 hp 220v compressor, the same as the one you got at TSC, just with a smaller tank. It had the same break in recomendation as yours, but it said to open the tank drain, AND the regulator, so no pressure build up, I did that, and it worked flawlessly. Only used it for about 45 mins so far, will start using it a bunch soon. I would recomend looking at these CH compressors, mine has a 5000 hour rated life, and I got it on sale for about $500, if I had the space, I would have got the 60 gallon one, but this one is just as powerful, it just has a smaller tank.