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How to open a valve

5.8K views 24 replies 18 participants last post by  Pete.S.  
#1 ·
What is best practice when it comes to opening a tank valve?
I was taught the old way of all the way and back a quarter turn.
Then I see some (back then and now) who force it in the stop like their life would depend on it.
What are your thoughts and WHY?
 
#8 ·
That's pretty much what the manual for the Tweco 211i says. I was just reading it last night. They say to only turn Acetylene valve 3/4 to 1 1/2 turns only but to turn all other gas valves all the way on until they seat against the gland nut to prevent leaking. Acetylene is lower pressure than most gasses so I suppose that's why they don't need to seat the valve.

And YES the Tweco is not an oxy-acetylene welder but the manual still talks about valves on acetylene tanks.
 
#3 ·
High pressure bottles should be opened all the way and upper
seat (stem seat) snugged up. Acetylene bottles opened less than
a full turn. At least that's what I was told at the welding school l
attended many years ago. Both should be opened slowly.
 
#4 ·
This is what I was taught too; open most bottles all the way so that the valve seats against the upper stop to prevent leaks. The exception is that fuel gases (I was taught all fuel gases, not just acetylene) should be opened just enough to get the gas flowing so that if you have to turn them off in an emergency, you can do so more quickly.
 
#5 ·
what's the story with the acetylene gland nut? after opening the tank the other day i smelt gas and thought it was coming from the valve. i tried to tighten the nut just below the valve hand wheel but it was either already screwed down all the way or stuck. has anyone here had problems with this?
 
#6 ·
#7 ·
#9 ·
MinnDave is right , HOWEVER, IF you are not sure if your particular tank valve is the newer style, open it up and soap it. Just mix some water and '' Dawn '' is what I like into a spray bottle and test it.You could even pass a brush around it to build soap up. I always have a spray bottle with water and Dawn in it. Besides for leak checking great to wash your hands with.
 
#14 ·
In industrial gas applications (lab use) i was always taught to open fully then back off 1/4-1/2 turn. This solves the problem of someone trying to open an already fully opened valve and breaking something off thinking it is stuck closed (and getting out a wrench/cheater...). Since it will move a little in either direction, they will realize it was fully open and not force it. In theory...
 
#22 ·
exactly the same what I was told for breathing air (rescue, not diving). the breathing air was 300bar, which is 60% more pressure than what an Ar tank has.
He or H have the same pressure whether used in the lab or for welding. so, I really have my doubts if theer is a technical need for the second stop for at least 2 or 3 decades...
 
#16 ·
I never have any valve all the way open to the stop. 1/4 turn off or more for me. I've seen people come to a fully open valve and thinking it was closed tightly, crank it counter clockwise trying to get it 'open', messing up the valve and never getting it to seal again. I've seen this cost replacement of oxygen valves costing several thousand dollars more than once.
If it's 1/4 turn off from full open, the attempt to open is going to get some motion before hitting the stop.
The flow rates you're going to demand from a high pressure tank are not going to require every last bit of valve opening.
There may be some worn valves that leak through the stem from loose threads but that's a whole different thing.
 
#18 ·
The way I was taught was
Open the oxygen valve SLOW or you can get a "blowback" fire or something like that if you left oxygen pressure in the regulator (I heard), then open the oxygen all the way open and snug it to seat the seal at the "open" end.
Argon, CO2, etc. should also be snugged "open" to prevent leakage.
Acetylene open just enough to get flow. You want to be able to close it in a hurry if need be.
 
#23 ·
Opening pure oxygen slowly, what I've been taught and it kind of makes sense is that in the three sides of the combustion triangle, you already have Oxygen. Opening the valve quickly may create friction within the valve, or a temperature rise from the rapid flow of Oxygen through the valve as it fills the dead space within the lines, giving you the second of the sides of the triangle. Possibly the tiniest bit of contamination, or the rubber line, o rings, themselves could give you the fuel that might otherwise not be a problem.