+ Reply to Thread
Results 1 to 3 of 3

Thread: Miller Trailblazer 250g Beginner Questions

  1. #1
    Join Date
    Apr 2020
    Posts
    1
    Post Thanks / Like

    Miller Trailblazer 250g Beginner Questions

    Just picked up my first generator welder yesterday, Miller Trailblazer 250g. About 1993-94 I'm thinking. Attached are 5 images. Have a few questions

    (1) Rheostat setting, 0-100 is this percentage based on what you have your A/V set to? So given that it is set to 35-115, and rheostat set to 50, would that be about 75 amps? and if rheostat set at 100, it would be 115 amps? This is my best guess. Let me know if I'm wrong please.

    (2) What are the slip rings? How do you maintenance them? In the third attached photo I have a picture of what I am guessing are the slip rings, I have seen some posts about them and it sounds like something that should be checked.

    (3) What are brushes? How do you maintenance brushes? Also heard these were to be checked/replaced but have no idea what or where they are. In the fourth attached photo I have a picture of what I am guessing are the brushes. If these are not the brushes but something else, should I clean them off or should they be greased like this?

    If anybody has any tips or advice feel free to let me know.

    Thanks,
    Brent
    Name:  NaKP717.jpg
Views: 4609
Size:  183.6 KBName:  7mahLJz.jpg
Views: 4267
Size:  179.9 KBName:  Dw816gX.jpg
Views: 4166
Size:  168.6 KBName:  d0eYSVq.jpg
Views: 4087
Size:  190.0 KBName:  BEU6LAI.jpg
Views: 4130
Size:  136.2 KB

  2. #2
    Join Date
    Feb 2016
    Location
    P.A
    Posts
    192
    Post Thanks / Like

    Re: Miller Trailblazer 250g Beginner Questions

    Oh that's a beauty!!!!, , slip rings are in the second picture and the brushes ride on them, "3" gold looking rings , yours are a little dirty, many different ways to clean them , special stone scotch brite etc, just not sand paper! bushes are prop good but they are cheep. how those dials work imho is best explained buy a guy called "Feildres'' on utube, if this is your first stickwelder you picked a good one
    trailblazer 325 efi excel
    Slugger saw
    Miller 12vs
    Miller 135
    hypertherm45xp
    Lincoln Sp 200
    Lincoln Idealarc 250 Ac/ Dc
    hougen and Milwaukee mags
    trailblazer 250g "1987"
    HTP aluminum feeder
    ahp alpha 200
    dangerous amount of tools

  3. #3
    Join Date
    Jun 2012
    Location
    Big Lake/Monticello MN
    Posts
    15,406
    Post Thanks / Like

    Re: Miller Trailblazer 250g Beginner Questions

    Your dial settings are pretty easy. 115-35 = 80 amp range from bottom to top.
    So every notch is 8 more amps.
    0 - 35 amps
    1- 43 amps
    2 - 51 amps
    .
    .
    .
    9 - 107 amps
    10 - 115 amps

    If you like math, it's 35+80x where x is the percentage of 80 in decimal form.

    So at 50 on your dial, 35+80(.50) = 35+40 = 75 amps.
    Last edited by MinnesotaDave; 04-09-2020 at 11:15 PM.
    Dave J.

    Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

    Syncro 350
    Invertec v250-s
    Thermal Arc 161 and 300
    MM210
    Dialarc
    Tried being normal once, didn't take....I think it was a Tuesday.

+ Reply to Thread

Quick Reply Quick Reply

Register Now

Please enter the name by which you would like to log-in and be known on this site.

Please enter a password for your user account. Note that passwords are case-sensitive.

Please enter a valid email address for yourself.

A) Welding/Fabrication Shop
B) Plant/Production Line
C) Infrastructure/Construction/Repair or Maintenance/Field Work
D) Distributor of Welding Supplies or Gases
E) College/School/University
F) Work Out of Home

A) Corporate Executive/Management
B) Operations Management
C) Engineering Management
D) Educator/Student
E) Retired
F) Hobbyist

Log-in

Tags for this Thread

Posting Permissions

  • You may post new threads
  • You may post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Page generated in 1,713,303,454.33742 seconds with 21 queries