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Portable welding/work table ideas?

6.4K views 9 replies 6 participants last post by  VaughnT  
#1 ·
All,

Do you have any ideas on a portable welding/work table?

I have used mostly a stool, stump, truck tailgate, and a cheap plastic collapsible table for my work surfaces for years. I have a multi-position Wilton vice (I want to say its a 5" jaw) that I bolted to a 1/2" plate base some years back. It is still a "portable" vice, the plate is a great stabilizer for it but I still move it around to different locations depending on what I'm up to, though it is quite heavy with the plate.

I would like to have a better "table" that I can set up to use then break down to store where I can set up work on it and clamp it down that doesn't matter if I get weld splatter and slag on it (just grind off if I have to).

I'm thinking having threaded thru-holes in the table top would be fantastic. If that is the case a plate top wouldn't work real well without stand-offs.

Laminated C channel is another idea - take a bunch of C channel parts and weld them together to create the "table top", drill, and tap the holes.

I guess you could take the C channel idea a bit further and combine it with a plate. Use the plate on top and angle iron on the bottom. Weld the angle iron as a T joint on the underside of the plate. This would create the same affect as the laminated C channel, only without the weld joints on the top - one uniform table top.

I think I like the plate + angle iron direction.

As for plate thickness - with the angle iron welded underneath to add bracing the plate thickness could be less = lighter to help move around.

Ideas? Does anyone have any pictures of their ideas?
 
#2 · (Edited)
#4 ·

I'll check out the search you mention.

I'd rather make something than buy something. Of course, sometimes making things you still have to buy materials. If it's like the hydraulic press I bought - I got the whole new kit with a jack for less than I could buy the raw materials for, let alone the time I'd have in the fab work... So I was money and time ahead buying.
 
#5 ·
Absolutely. That is a good idea on the splatter not sticking well to aluminum.

Material, I suppose, doesn't matter as long as it is strong and conductive (so as to clamp work and conduct for welding the work).

Aluminum will be a lot more expensive to purchase than mild steel, however.

I do have some aluminum SMAW rods. I wouldn't consider a work table a critical weldment so that might be a good project to practice welding aluminum with stick.
 
#6 ·
I agree with making it your self, but the table kit had all the holes for the clamp positioning and the tab and slot assembly, I did get it on sale about 4 years ago too. I built a fold down type assembly for storage but have not ever folded it up yet.:laugh:
I also make a few clamps for use on the table as shown here, cut the parts on my CNC Plasma table:jester:
 

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#9 ·
Thanks for the replies.

How about an aluminum base to start with - maybe 3/16" thick, reinforced with some angle or C channel, then relatively thick sheet steel (12-16 gauge) on top for a tack-able surface when necessary?

I am not sure I like the "hole" method. For smaller tables like a mill or drill press that is one thing (though a mill table you have T slots) but a bigger surface like a welding table putting a nut on the back side, or threading a bolt up from the bottom, would seem inconvenient. Having threaded holes in the table top seems like it would be a bit more convenient. Maybe there are reasons why not to do that? For example - a stud style step clamp set for a mill - take the T nut out of the scenario and screw the stud straight in to the table top.




Excellent work on the clamps. That looks really good. That would be a neat project also - clamps, jigs, and fixtures.

When I was in school we used a lot of the bolt plunger-style cam clamps. I've never used them on anything personally since - just C clamps of various types, various vices, various locking pliers, and various bar clamps.
 
#7 ·
Just throwing this out there...might spark an idea in a different direction...

I found a collapsible roller conveyor on craigslist for stupid dirt cheap. Took about half of it, welded (2) 3/16" plates to the wheels at each end. It folds up fairly small with the plates overlapping each other, but extended is 4' long and 18" wide.

It is a first "draft", when the weather cools off I'll re-do it and fix several mistakes - but it works well enough for me.







The steel plates can be flipped over and out of the way so I can still use it to unload the truck too (doesn't show in this pic - but for a visual I'm posting it)

 
#10 ·
Are you dead set on making it yourself? Fireball Tool Co. offers a very nice (read: pricey) small welding table that gets rave reviews from the folks that have them. I love his squares, but haven't pulled the trigger on his portable table. I had the thought of fastening it to a hydraulic lift cart so I could raise and lower the work as I needed, and keep the whole thing small enough that I could tuck it out of the way when I didn't need it.

Image


Here's a vid that describes how it's designed....

[video=youtube;vGSsMFUpn6U]https://www.youtube.com/watch?v=vGSsMFUpn6U[/video]

One of these days, when I'm not pinching pennies, I just might have to invest in his drill press table. I can see it being a serious upgrade to the OEM table.