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Any ideas on how to make a 1 1/4” pipe handrail free float?

3.9K views 9 replies 9 participants last post by  strahd  
#1 ·
Hi! First, I want to thank everyone for the help here in the past! A general contractor who seems to attract higher end clients, contacted me last week to look at installing hand rails at a house they’re nearing completion on.

The contractor wants the railing to free float, like a hidden mount. He wants to mount something with a clip of some sort that bolts to the house, and the railing slides over said clip and gets attached by a set screw.

My only thinking has lead me to making some sort of mounting thing with a pipe splice lock, but you can’t weld the splice to something, it won’t expand. My limited search through McMaster-Carr has lead to nada.

It’s not that I can’t tell the guy “no, you can’t do that” it’s just, he seems like someone I can get a decent amount of business with, and I want to knock something so simple like a wall mounted hand rail, out of the park.

Thank you!
 
#2 · (Edited)
So you want hidden mounting hardware for a wall mounted rail, like ADA grab rails? Try wagner. I have another catalog, but cannot recall the company. It had nitbing but tubular rail components. I get it tomorrow when I get to my shop.

I have made them on many occasions. Not difficult.

Will there be adequate support? If you have mounting support the you can do everything internally/hidden. I would do a short rail like this or a rail that had intermediate supports going to the ground or wall.
 
#4 · (Edited)
Is it going to be stainless pipe? The reason you do not see hidden rail mounts so much is it is a pain in the butt to mount them behind the rail and you still see them anyway. When I do custom stainless and glass rails with 1 1/4” pipe rails I will make brackets that do not knock your fingers off as you walk down holding the rails, but they still look nice. You are going to see something no matter what you use. But you could just get the brackets that go to the wall and then you lay the pipe on them and tap and screw them into the pipe.

https://www.tophardware.com/product...316-grade-wall-mount-handrail-bracket-for-round-railing-mirror-finish-wb-e038s/

These I made.

View attachment citirail3.jpg

View attachment citirail7.jpg

Sincerely,

William McCormick
 
#9 ·
Looks good

Dave

Is it going to be stainless pipe? The reason you do not see hidden rail mounts so much is it is a pain in the butt to mount them behind the rail and you still see them anyway. When I do custom stainless and glass rails with 1 1/4” pipe rails I will make brackets that do not knock your fingers off as you walk down holding the rails, but they still look nice. You are going to see something no matter what you use. But you could just get the brackets that go to the wall and then you lay the pipe on them and tap and screw them into the pipe.

https://www.tophardware.com/product...316-grade-wall-mount-handrail-bracket-for-round-railing-mirror-finish-wb-e038s/

These I made.

View attachment 1734396

View attachment 1734397

Sincerely,

William McCormick
 
#5 ·
Rails are uncomfortable unless the support is from the bottom & the rail is at least 2" OD. the hand fits over the round railing, but unless you are NBA star, your fingers aren't long enough to bang into the support.

I'd suggest a 1/4 x 2"square flat to attach to the bottom of the rail. The rest of what attaches to the wall as needed. Invisible? that'd be tough! Support with a magnetic field.
 
#7 ·
How long does the handrail need to be?

I would not make any handrail that was mounted in some tube mount,, your hand would hit it,,
no one would like that, you gotta be able to simply slide your hand continuously,, IMHO,,

My wife wanted a 12 foot handrail,
I made it out of 1 1/2" cold rolled solid steel ,, (i had it)

I have used a bar like that for prying, there is NO WAY body weight can make it bend, at all.

I ALMOST made a single center mount, and the entire hand rail was gonna free float, except for one center, super rigid bracket.

I decided that two supports would look more "conventional",, I did not want anyone to be afraid to use it, in spite of the fact that it would not be able to show any give,,