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Jackson W40 Welding Helmet, Do I Need New Batteries??
My Jackson W40 helmet has worked perfectly, for 2.5 years.
What I ran into yesterday, may be a characteristic of the helmet,, or perhaps the batteries are dead,,
(NOTE, I have not used the "GRIND" mode before,,)
When using the helmet as a "welding" helmet, the auto-darken works perfectly.
but,,,, when using the helmet in "GRIND" mode, where the shade stays at "4", if the solar cell is not directed at a light source, the helmet reverts back to "WELD".
The helmet reverts back to "WELD" in under 2 minutes,,.
If I place the helmet under a significant light source, the helmet will stay in "GRIND" mode.
Possibly, the helmet is "going to sleep" when it does not see a significant light source??
It is sort of a pain having to keep resetting the helmet to "GRIND",, so I always have to "PARK" the helmet so that it is pointed at a bigger shop light.
Do you think this is normal, or could it be that the batteries need to be replaced??
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??

Originally Posted by
SweetMK
My Jackson W40 helmet has worked perfectly, for 2.5 years.
What I ran into yesterday, may be a characteristic of the helmet,, or perhaps the batteries are dead,,
(NOTE, I have not used the "GRIND" mode before,,)
When using the helmet as a "welding" helmet, the auto-darken works perfectly.
but,,,, when using the helmet in "GRIND" mode, where the shade stays at "4", if the solar cell is not directed at a light source, the helmet reverts back to "WELD".
The helmet reverts back to "WELD" in under 2 minutes,,.
If I place the helmet under a significant light source, the helmet will stay in "GRIND" mode.
Possibly, the helmet is "going to sleep" when it does not see a significant light source??
It is sort of a pain having to keep resetting the helmet to "GRIND",, so I always have to "PARK" the helmet so that it is pointed at a bigger shop light.
Do you think this is normal, or could it be that the batteries need to be replaced??

I'd get out the owners manual.
Retired - Refrigeration Pipefitter - Master Electrician- Iowa
Lots of Hobbys
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??
I have that helmet but I can't say I ever observed that issue. With mine, when I needed new batteries it just stopped working. Batteries are cheap enough, give it a try. Even with solar cells they don't last forever.
Miller Multimatic 255
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??
Interesting to see what the answer is.
I've never used grind mode on any helmets so am of no help.
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??
My Miller auto darkening helmet lasted 18 years,, I am sure I expected the Jackson to last more than 2.5 years,, so, I doubt the manual is to be found,,,,,,,,,,
I do not know if the change from Grind back to Weld is a problem, other than the "reset", the helmet works as it should, in "Weld".
The Miller did not have a "Grind" mode,,
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??
If I'm not actually welding I want the hood off my head.
Plus isn't it difficult to switch modes with gloves on?? Maybe a voice actuated Bluetooth option would be nice.
Sent from my iPhone using Tapatalk
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??

Originally Posted by
Lis2323
If I'm not actually welding I want the hood off my head.
I was using the helmet with the plasma cutter, "GRIND" is perfect
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Re: Jackson W40 Welding Helmet, Do I Need New Batteries??
OK, as a follow up, I forgot the helmet had a battery condition displayed inside the helmet.
The helmet has been in the dark for 2 days, and I looked at it this evening, the battery condition shows "FULL',
So, my guess is that "GRIND" only stays on as a solar powered function.
The display is LCD, but when the helmet is switched to "GRIND" , a bright amber light is displayed.
I would think the helmet only displays that amber light with solar power,, the light may draw too much current for the little coin battery.