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Is it bad to weld stainless to carbon steel?

1.7K views 9 replies 9 participants last post by  shovelon  
#1 ·
I guess its losing the corrosion resistance of stainless, but if the corrosion resistance of carbon steel is enough and the stainless is only used because the suitable piece of metal just happened to be stainless, is it going to create any issues compared to using carbon steel only?
I might be doing somethin wrong, but mixing these two metals does not weld any different, than welding just one type of metal.
 
#2 ·
People use stainless fillers like 309 and 312 to weld steels of unknown metallurgy all the time. Some people weld everything with 312. There's no harm in what you are doing so long as the different thermal expansion rates of the dissimilar metals won't come into play. In other words, I wouldn't do it for something that is going to be heated and cooled a lot, like a wood stove or an automotive exhaust system.
 
#4 ·
What is the application?
What grade stainless?
Will you be grinding or blending the weld?
Will the final piece be coated?


I have joined stainless and mild steel, but that was in a decorative fashion or an art piece.

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#5 ·
I have done it with E309/309L. In fact, my family's Bouldin & Lawson Maxi Flat Filler has the only known 304 stainless soil hopper lining (after it started rusting out). They no longer sell that model, but the new ones all have shiny unpainted soil hoppers (304 I'll bet).
 
#7 ·
Year-round full service florist and greenhouses selling retail. Outdoor garden center in the summer. Residential neighborhood grew up around the site over the past 70 years or so.

About 20K square feet of glass greenhouses, all reglazed in the 70's with aluminum bars. Some plastic structures as well.
 
#10 ·
Yes you can weld stainless to carbon steel. For the best performance 309/309L is very good. If you don't know the exact composition then 312 is the better choice. Both have additional ferrites to check cracking and carbide precipitation. Given the choice I always pull out the 312. I did produce weld procedures for using ER70s-2 for welding 304 to A36 steel for economics so that works too. But the 70s-2 is less corrosion resistant.