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Basic stainless steel sheet metal welding and finishing!

4K views 12 replies 8 participants last post by  LtBadd  
#1 · (Edited)
Dropping in a couple of photos of basic sheet metal finishing. Excuse the bad quality as i am new to posting, any tips are welcome!

First one is a 0.7mm corner joint, length 180mm, notice the difference in the coloration even though a standard number 8 cup was used for all of those welds.
Thin sheet metal is extremely sensitive to travel speed, first one was welded the "Proper way" and is completely silver, second one a bit slower on purpose to demonstrate it.

View attachment 0,7mm corner joint.jpg

This is an open corner joint with a butt weld on the side, material thickness 1.2mm which makes it very workable.

View attachment Sheet metal 1.2mm.jpg

Lastly a big tray, measuring about 2.1 meters long (7 feet) that had lots of different joints to grind. Notice the inside corner joint which has full penetration yet is completely white in colour, we use a nitrogen back purge for joints that would be difficult to grind and finish such as inside corner joints, the end result is perfect.
View attachment tray 1.2mm.jpg
 
#4 · (Edited)
Hey! I've modified a Bessey utility knife (Pretty sure you could use any utility knife) to take 1mm copper blades that i had our laser cut out for me.
Since copper is much soft than stainless is, it cuts the film clean off without damaging the stainless. Most of the products that we ourselves make here already have the film cut out by our laser as you see on my second photo, the ones that don't, i just use the knife on. :)
View attachment Copper knife.png
 
#5 ·
I think I've seen hard plastic blades made for those knives for the same reason... I like the copper though... ingenious...
 
#12 ·
Absolutely, important thing to note for using nitrogen as a purging gas for tig welding is that you can not have any cracks, the fit up must be perfect as nitrogen will otherwise contaminate the weld pool and completely destroy your tungsten. Another cool gas we use is a hydrogen-argon mix on certain occasions, it keeps the weld pool very fluid and cool, check it out!