Hello, I am new to this forum and I am the new owner of a Millermatic 200 circa 1988 serial #JJ399109. I am trying to find a copy of the manual for my welder.
It has the 4 pin connector for the spool gun and the two-wire wire feed drive motor. Online I have found a March 1987 manual for welders starting with #JF926444 Form OM-1303 L, and a January 1989 manual for JJ405392 Form OM-1303K. The first manual shows the older 4-wire wire drive motor and a 4-pin spoolmatic connector. The second manual shows a newer 2-wire drive motor and a 14-pin spoolmatic connector. My welder is halfway between these with a newer 2-wire drive motor and the older 4-pin spoolmatic connector. The schematic inside the machine shows SR1&2 rectifiers and is labeled B-114266. The older manual has a similar 2-rectifier schematic labeled B-093-009A for the welding power source. The newer manual has a schematic labeled B-119 327A which only has SR1.
The machine powers up with the clunking of the contactor and clicking of the gas solenoid valve, but the wire feed drive motor does not turn. I have jumpered the connector for the Mig gun so it's not that. I have the SKP-35 Spot Stitch motor control panel and I want to bypass that to see if the drive motor will work then.
I want to get all the documentation I can before I start asking questions about troubleshooting my welder.
Sorry if this doesn't post in the right place. I am new at this.
It has the 4 pin connector for the spool gun and the two-wire wire feed drive motor. Online I have found a March 1987 manual for welders starting with #JF926444 Form OM-1303 L, and a January 1989 manual for JJ405392 Form OM-1303K. The first manual shows the older 4-wire wire drive motor and a 4-pin spoolmatic connector. The second manual shows a newer 2-wire drive motor and a 14-pin spoolmatic connector. My welder is halfway between these with a newer 2-wire drive motor and the older 4-pin spoolmatic connector. The schematic inside the machine shows SR1&2 rectifiers and is labeled B-114266. The older manual has a similar 2-rectifier schematic labeled B-093-009A for the welding power source. The newer manual has a schematic labeled B-119 327A which only has SR1.
The machine powers up with the clunking of the contactor and clicking of the gas solenoid valve, but the wire feed drive motor does not turn. I have jumpered the connector for the Mig gun so it's not that. I have the SKP-35 Spot Stitch motor control panel and I want to bypass that to see if the drive motor will work then.
I want to get all the documentation I can before I start asking questions about troubleshooting my welder.
Sorry if this doesn't post in the right place. I am new at this.