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Amptrol K870 foot control plug specs and wiring

9.8K views 11 replies 3 participants last post by  wildweasel_pt  
#1 ·
Hi folks
I need your help
Can someone please tell me the specs on the 6 pin round plug that attaches to the machine on a K870 Amptrol foot control? (it has small print on the edge of the plug and i need those specs - MIL specs)
Also i have an aftermarket pedal wiring scheme (in attach) that mentions the need of 2 capacitors in parallel with the potentiometer (number 37 on the schematic), can someone confirm that please? A linc rep told me theres no extra components beyond the potentiometer and the switch but now i am confused. If you can help me i would be highly appreciative. TIA

 
#4 ·
It looks like the aftermarket uses 3kv caps. I don't think the foot pedal pot gets more than 12volts and Probly only 5volts. If Lincoln said you don't need them then don't. I have the same plug on my homemade k870. I used caps but as I recall, I couldn't find 3kv caps and used whatever was closest. The caps suppress noise on the foot pedal signal. Don't over think it. I will look for mil specs on the plug but why?
 
#5 ·
Product Range:
- Circular Connector Shell Style: Straight Plug
No. of Contacts: 6Contacts Circular
Contact Type: Solder Pin
Coupling Style: Threaded Insert
Arrangement: 18-12
Connector Body Material: Aluminium Alloy
Body Connector Body Plating: Olive Drab Chromate over Cadmium
Contact Material: Brass, Copper Alloy
Contact Plating: Silver
Insert Rotation: N
Service Class: General Duty
Equivalent Military Specification: MIL-DTL-5015 Series
97-3106A-18-12P - Circular Connector, Straight Plug, 6 Contacts, Solder Pin, Threaded, 18-12 97-3106A-18-12P - Circular Connector, Straight Plug, 6 Contacts, Solder Pin, Threaded, 18-12
97-3106A-18-12P - Circular Connector, Straight Plug, 6 Contacts, Solder Pin, Threaded, 18-1297-3106A-18-12P - Circular Connector, Straight Plug, 6 Contacts, Solder Pin, Threaded, 18-12
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AMPHENOL INDUSTRIAL
Manufacturer: AMPHENOL INDUSTRIAL
Manufacturer Part No: 97-3106A-18-12P
Newark Part No.: 25H7806
Product Range 97 Series, MIL-DTL-5015 Series Equivalent

These are Military spec metal connectors(ITT cannon, Amphenol), plastic commercial equivalents are also offered for about 1/2 the price (TE connectivity). The come in solder style , or crimp and insert style.

good luck, or just buy this : https://www.amazon.com/WELDFLAME-Amptrol-Connector-S12020-27-Footpedal/dp/B01ABW0F9M
 
#6 ·
Thanks for the 1/2 price plug info Albrighttre. I think its same used on some Lincoln engine drives for ditch boxes.
I can use this for tig'n with my Invertec V-250-s. Maybe remote stick?

Wildweasle, it will work without caps. The caps I used are 6800uF 1KV. On homade K870 pedal. I'm going to cut the caps since the linc rep told you no extra components.
 
#7 · (Edited)
Hi all
all info is correct and in fact the original amptrol K870 uses those type 472 caps (4700UF 3KV ceramic). i ordered them as they are cheap but i will try without them first so i can use the same wiring for 2 different machines. The refs for the plug are also correct as i was able to dig and confirmed by you all. The civillian equivalent starts with "97" instead of "MS". i was looking for the mil ref as i have them readily available as they are consumables on my line of work. Advantages of being in the military :eek:)
I will be using this pedal for both the Lincoln Invertec 220TPX and my Kemmpi MLS3000 as they also use 10K Ohm pot. i will use a 16S-1 box type connector in the pedal and then use 2 different leads one for each machine. Kemmpi uses amphenol 16S-1 7 pin connector which is the size under the 18-12 one for the Lincoln. If the caps are not required then wiring will be simple and the same for both machines, if required i will have to wire a DPDT switch so i can add the 2 caps in parallel for the Lincoln setup vs no caps for the Kemmpi. Thanks all for the info. I hope this helps others as well.
 
#8 ·
If required, you can use a dpst instead of dpdt. No dpdt needed but then I would leave caps in for Kemmpi and no switch needed. I don't understand why the Kemmpi cares if noise suppression caps are used.

Where did you get your caps from wildweasle?
 
#9 ·
Newark Part No.: 23T7789
Product Range MC Series

MULTICOMP - Ceramic Disc Capacitor, 4700 pF, 3 kV, MC Series, ± 20%, Z5U, 10 mm

 

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