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PowerTig 250EX review

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22K views 15 replies 7 participants last post by  rick9345  
#1 · (Edited)
Well I see a lot of people on these forums write reviews of their machines and I think there very helpful so I figured I would write one up as well. First off I am a professional welder with to many certifications to list and ive welded and formed almost any material you can think of. Im a shear and brake operator, and a sheet metal layout specialist, I take great pride in my work, any job worth doing is worth doing right. Blah blah blah Ive know how to weld..... anyway.

I wanted a machine for use at home to build and repair frequent small projects for friends or stuff I come across but I also wanted a machine that had that extra little umph, for when I come across those big projects that I occasionally get. I was very particular about the features and capabilities of what I wanted in a machine. I wanted a TIG/stick that would do AC/DC and and have at-least 250 amps. Believe me I would have loved to have gotten a Miller Dynasty 350 combo but it just wasn't feasible, price wise for what I need. so I did my research and really started looking into the Everlast stuff. After a few eMails and phone calls I had my mind made up. The people at Everlast were very helpful.

So I recently took delivery of the powertig 250 EX and water cooler combo. I was attracted to the unit for price and capabilities, It can Tig AC-DC @ 250 amps with a 60% duty cycle and stick @ 200 amps with 35% duty cycle and its an inverter witch is great for wiring at home and for portability on the go. The front panel of the welder is great, I personally like being able to see all my dials and knobs instead of having to work with a digital interface. I have had a couple of days welding with the machine and it lays down just as good of a bead as any welder ive ever used and I have used a lot of different machines. The AC frequency and balance work great, you can dial up an aluminum puddle to perfection. Same goes with DC it has an arc force dial that is similar to "Dig" on other machines and it works great, the machine also came with a pulser that is usually only seen on higher end tig machine models and the one on this machine has more adjustment and range than any I have ever used before. The machine just straight up welds great.

However with every great deal comes a couple of shortcuts, and in all honesty these are pretty minor (I'm just a picky SOB).
-I don't like the hose clamps for the hose ends, I think it looks cheap. I would have paid extra money to see nice clean crimped hose ends.
-I have never seen a flow meter with a male fitting. Every spare inert gas hose I own or have ever used or seen for that matter has a male CGA swivel fitting crimped on each end.
-The gas inlet on the back of the machine is a hose barb. Why not the standard female CGA fitting that is on every other machine. Like I said I don't like hose clamps.
-The flow meter reads in LPH instead of CFH, this is extremely minor and shows just how picky I am. I don't like the cheap looking clear, (water) gas hose.
-Every water cooled tig torch I have ever used has a male RH thread CGA fitting for the gas and the water lines are male LH CGA fittings the power connection may differ but those have always stayed the same, if you guys could have stuck with that than torch interchangeability would have been a cinch.
-The quick connect gas line is a fitting I have never seen. its quick, but where can i get another one to fit to my other torches, and I dont want to cut my old torch ends off to just accommodate this machine because I use them for other machines as-well.
-The water cooler works great but the fittings are different from every tig cooler in the world.
-The lift arc only works with the press of the torch button or the pedal. That kinda defeats the purpose of lift or scratch start. I have worked on massive boats for friends and i dont want to drag a foot pedal around, and if I dont have the supplied torch on the machine or if I need a small flex-head it wont work unless I get someone to step on the pedal for me.
-The pedal.... The pedal is huge, it has very fine control but has a tendency to want to flip forward well fully depressed.

Like I said I'm picky and a lot of this stuff can be fixed with adapters, a lot of adapters, but that requires more ugly and cheap looking hose clamps or I could pay a little more and crimp everything.

Overall this is a great machine it functions extremely well and does what it is supposed to do. I am extremely pleased with the purchase and am already looking to purchase a plasma cutter. I think Everlast has a really good thing going and information or constructive criticism like this will only help build the company bigger. Thank-you
 
#2 ·
There are some legitimate things that you point out.
But I will attempt to explain some of the reasoning and reasons why. A lot of your dislikes are actually likes from other customers.

1) As for the connectors: The connectors are mostly barb type so that any length of hose can be added to operate at extended lengths without special fittings or adapters to add lengths. There are some things though that we are considering changing. The hose you deem water hose, is acceptable for use with argon and air. It will handle the pressures and is easy to use. The quick connector has been popular and it makes changing torches a cinch. I cannot figure why anyone would rather turn wrenches to disconnect a torch. But everyone has their reasons.

The male quick connect fittings are available locally because we have had customers buy extra. Or we can supply them as well. A lot of machines these days are going to the barb fitting, particularly the imports as it saves expense. A few dollar here and a few dollars there adds up to the cost. We have to weigh adding these fittings versus the current style and if a customer would be willing to accept a couple of hundred dollar price increase to have all these fittings standardized. There are multiple types of connections on different machines. Some Dinse connectors have a pass through for the gas even. Keep in mind there are a lot of welders out there and a lot of variations.

2) The foot pedal is very controllable, however we a looking at a replacement. But you concern of tipping over the front when you go down on the pedal hasn't been an issue. In fact, I have never had that problem, but it may be a technique thing.

3) The water cooler connections are designed for our machine specifically, though the barb style fittings allow it to be adapted to any unit.

4). Just as with a crimped fitting, a hose clamp properly used will not leak. But also just as with a crimped fitting, improperly done, and they can leak.

5) The flow meter is in lpm. No its not CFH, this is true. But it is of decent quality and function. I believe the barb will screw out and you will find standard threads (at least that is the way it was) for connection with argon type fittings. It works and as long as one remembers that CFH is about 1/2 of lpm, then no worries. It is metric, but most don't mind. It does its job and it is a lot nicer than the ones "given" by other companies with their units. I prefer the floating ball type any day to the gauge style.

6) The lift start function of the machine is in line with other similar units. You may be used to power sources without gas solenoids or some units without hi frequency start. The function is designed for increased safety. No, you don't need to carry a foot pedal around with you. All you need is a contact switch. They are available if you change your torches and will usually attach to your torch with little problem. The torch supplied with this machine does have the built in switch.

An always "on" torch can present safety issues, as already mentioned, but also, the front panel controls are operated through the use of that switch. This allows you somewhat of a foot pedal control without having the foot pedal and you can control the upslope/downslope pregas/post gas cycling, and starting/ending amps. "Old" lift arc does not allow this and it limits controllability of the arc. This is one feature, that we probably will leave as it is, since it performs well with only a small addition of a contactor switch.




A lot of issues you listed can easily go the other way, but cost increases are not readily accepted. We have people trying to buy units for the price we had over a year ago now. We do our best to provide a competent, fully functional machine. Many times, most customers will never fully appreciate the machine that they do have, since it does have some many controllable features. However, we do understand the criticisms. We must weigh our accessory changes very heavily. Just as other manufacturers offer low amperage torches for machines that have much greater capability, we have to choose where we add product improvements and the cost increase/ benefits of doing so.
 
#5 ·
Much of the above information is out of date. The new units feature new design, accessories, and they come with a CGA fitting on the rear. We still use the quick connects, but the funny thing is that Lincoln uses them as well for some of their product line so they aren't as contrary to the industry as it may seem.
 
#8 · (Edited)
I have a Miller 250 Syncro Wave
I have a MIller Dynasty 300DX
I have an Evertlast 250EX, up graded CK Torch,cutomized stock foot pedal. I do small repair custom fab work, The Everlast has become the welder of note. Blue ones gathering dust. AC aluminum is a breeze,

Bought the 300 after I had the Everlast thinking it would be an upgrade, couldn't get comfortable with the digital and menu searching, back to the anolog Everlast. I am old and old fashioned. Not smart enohgh for a Smartphone either.
 
#10 ·
Cope, most all the commonly NEW units I've seen in dealers stock except the engine drives (haven't seen any real new models lately on those) are marked "Assembled in the USA". That speaks volumes.
 
#13 ·
No. That's what's been happening for about the last year and a half. I even point blank asked them about it in a show. The guys were embarrased, but fessed up about it...and saying they were told by their lawyers that they had to because their product did not meet the legal definition of "made in the USA" on many units.
 
#14 ·
Where a machine/part is made(country of origin) does not qualify it as good or bad.
The quality is set by the specifications which is usually set by the bean counters in respect to cost/profit versus market pricing.