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Welding trailer a frame coupler

9.4K views 14 replies 10 participants last post by  SuperArc  
#1 ·
I have a 5000 pound rated open car trailer. The coupler no longer closes and need to replace the a frame. Does anyone have experience with this?

I am going to cut old one off with angle grinder then grind smooth. I have a miller 140. Do u think this is strong enough to weld this on? I have no checked the thickness yet of the a frame. If not I'm going to put a few good tacks with the 140 just to trailer it to friends shop down the block with no weight on it to weld it up with the big welder.

Thanks
 
#2 ·
The welder is only rated at 3/16". Most trailer frames ive seen are at least 1/4" or more.


I don't have a engineering degree my common sense sais inferior welds will break. When a trailer breaks it causes bad things to happen. You may be in front of the trailer but when the uncontrolled trailer sways off into the opposite lane or something you wont be thinking tack welds should hold. you will probably be thinking about that kid who just died in the accident.
 
#11 ·
I actually typed a reply earlier shortly after this was posted, but my wireless signal has been spotty all day again so I couldn't post.


Yeah the 140 is way too small to weld on a coupler. My suggestion was going to be the same, get it to the location you are going to work on it and then tear it apart. If nothing else get the coupler closed and tack it shut if need be. Option 2 would have been a bolt on coupler.

180 amp class mig vs stick with the Syncrowave... I'd say it's a toss up. The 180 amp mig probably has enough power if maxed out. The Syncrowave definitely does running stick. The big question is 1: which process does this guy do best at, and two can he weld decent in vertical up or overhead if required. Given a choice, I'd opt for mig, simply because I do more vertical mig than I do vertical stick, And I'd rather be on the slightly underpowered side with a good bead, than have more power, but run a poorer bead. Flat welds either one would work fine. If the answer to question #2 is that he can't weld well out of position, the machine won't matter.
 
#5 · (Edited)
what I'd do is before cutting the existing coupler off is to hook it up, get the coupler closed by whatever means necessary, chain it up good, and carefully get it down to your buddy's shop and do the work there. Or I'd bring buddy's welder to your shop.
 
#7 ·
Any chance you could convert it to a bolt on coupler when you get it to the shop?
That when next time the coupler goes bad all you need is two wrenches and a new coupler and you can fix it any where.